MEGAMC 824 SERIES 2
8″ IPS – 24″ OD (225mm – 630mm)
Whether the fusion takes place inside the trench or above the ground, the quality of the fusion will always be the same. The car with which the MegaMc 824 comes has hydraulic and electrical connectors improved and interchangeable with our machines Tracstar 630 and 900 series 2, which allows to mount the car in vehicles or tracked vehicles.
This machine was the first in the world made especially for the intrados in the trench with the same flexibility as the fusion machines for smaller pipes. It also has hydraulic power assistance for all types of fusion operations, including jaws, pipe elevators and facer.
THE MEGAMC 824 IN ACTION
Click on the photos and videos below to see how the MegaMc 824 works
PARTS & ACCESSORIES FOR THE MEGAMC 824
Highlighted substitution parts and accessories
Butt Fusion & Mitered Insert Sets
Surface hardened for longer life and are serrated for maximum grip.
DataLogger® 6
Collect and analysis of data on all your fusions
Heater/Facer Stand
Trim the bead created during the fusion process.
Facer Stand
Facer stand provides a convenient place to protect and store your facer out of the dirt and mud.
Hydraulic Pipe Stand
Adjustable pipe stand to properly support, position, and align pipe to be fused. 12″/18″ Pipe Stand. 12″/18″ Pipe Stand with Manual Height Adjustment. 12″/18″ Pipe Stand with Hydraulic Height Adjustment.
In-Ditch Extension Kit
Set of 40′ hydraulic extension hoses and cable. This kit is required for in-ditch fusion.
Low Profile Rollers/strong>
Low profile rollers.
MegaMc® Pipe Stand
Powered pipe stand with lateral and vertical movement. MegaMc 8-36 Pipe Stand (gas). MegaMc 8-36 Pipe Stand (diesel).
MegaMc® PolyHorse®
Pipe Handling System. Pipe-handling system for 20″ to 48″ pipe.
MegaMc® Rollers
Low Profile Rollers
Pyrometer Kit
Pryometer kit for accurately checking surface temperatures of heater. Measures surface temperature of heater.
Spare 11″ Facer Blade Set
Spare facer blades. Facer Blade Set (6 blades). Extended Life Facer Blade Set (6 blades).
Spare Facer Blade Set
Spare facer blades. Standard Facer Blade Set (6 blades). Extended Life Facer Blade Set.
Spare Heater Plate Kit
Heater plates have an anti-stick coating and are required for butt fusion.
Spreader Bar
Ideal for handling 40′ bundles or a single joint of pipe. 6,000 lbs. maximum. 3,000 lbs. maximum
Stub End Holder
Holds stub end fittings for butt fusion to the end of a pipe.
SPECIFICATIONS
| MegaMc® 824 Series 2 | |
| Machine | 6,000 lbs. (2,722 Kg) |
| 4-Jaw Carriage/strong> | 3,885 lbs. (1,762 Kg) |
| 3-Jaw Carriage | 1,412 lbs. (640 Kg) |
| Facer | 390 lbs (177 Kg) |
| Heater | 240 lbs (109 Kg) |
| MegaMc® 824 Series 2 | |
| System Pressure | 2300 PSI (158 BAR) Max. |
| Hydraulic Reservoir Capacity | 28 Gallons (106 Liters) |
| Motor | 20HP, 3 Phase, 240V |
| MegaMc® 824 Series 2 | |
| Heater Power | 10,950 Watt |
| Facer Power | Hydraulic |
| Minimum Power Requirements | 29.8 kVA /28.1 kW |
| Plug Type | I |
| MegaMc® 824 Series 2 | |
| Frame | Welded steel construction |
| Front Axle | Articulating |
| Brake | Mechanical |
| MegaMc® 824 Series 2 | |
| Tires | 6.90 – 9NHS, 75 PSI Max. |
| Transportation | Pulled via towing ring |
| Lifting | Lift points and lifting assembly |
| MegaMc® 824 | |||
| Machine | Carriage Only (In-Ditch Operations) | Shipping Container | |
| Length | 131″ (3,327 mm) | 116.5″ (2,959mm) | 138″ (3,506 mm) |
| Width | 83″ (2,108 mm) | 68″ (1,728mm) | 83″ (2,109 mm) |
| Height | 69″ (1,753 mm) | 54.5″ (1,378mm) | 72″ (1,829 mm) |
REVOLUTIONARY SIZE AND SKILLS
Versatility and power combined to build our MegaMc® fusion machines. Their main feature is that they are large diameter machines that give the flexibility characteristic of smaller diameter machines. Strong and resistant they are able to resist any climate and work in the most adverse conditions, in trench and in the smallest spaces.
NO LIFTING
REQUIRED
THE CHASSIS WITH WHEELS GIVES EASY WORK HANDLES
For longer pipes of medium and large diameters, this type of machine provides the necessary comfort in the workplace thanks to its portability. For each melting area the rolled machines are towed very simply, remaining stationary as they melt and the pipe rods are dragged.
HYDRAULIC
POWER
POWERFULL HYDRAULIC SYSTEM THAT WILL ASSIST ALONG ALL THE FUSION FUNCTIONS
All the functions where a lot of force is required are carried out without any problem thanks to its hydraulic system. Both the clamping and unblocking of the jaws and the fast and efficient face of the pipe ends are hydraulically operated. This function greatly helps to raise and lower the pipe of the machine. The reflector and the heater also work hydraulically, indexing from left to right and piloting in and out of the fusion machine. There is also a bar that protects the car in the area of the hydraulic car collector.
DATALOGGER®
COMPATIBLE*
THE EASIEST WAY TO RECORD & ANALYZE ALL YOUR FUSION JOINT DATA
All of the medium- and large-diameter Rolling machines are compatible with McElroy DataLogger. This is a small handheld computer that is responsible for documenting and analyzing the key parameters that are happening throughout the merger process. Later all this data is used to verify that all steps and fusion procedures are adequate before installation. The joint DataLogger records can be stored and analyzed in Vault, our server on the Internet. This allows a better classification, faster and easier, a labeling and an exchange of joint records by machine, articulation, operator, device or work.
MULTIPLE
CYCLINDER OPTIONS
DESIGNED FOR ALL KINDS OF JOBSITE DEMANDS
Our MegaMc machines are available in a wide variety of different cylinder forces to suit every type of work and project. The type of pipe, the characteristics of each job, the fusion standards … These are variables that must be taken into account when choosing the MegaMc machine that best suits what you are looking for.
LEADERS OF THE PLASTIC
PIPE WELDING INDUSTRY
MAXIMUM PERFORMANCE ALWAYS GUARANTEED
All Plastic Pipe Welding machines and equipment are specifically designed to withstand the most adverse conditions and climates. We guarantee that our machines will last for years. But if that were not enough for you, all our machines come with the maximum warranty period possible in the field of plastic welding, 5 years warranty.
ADITIONAL FEATURES
| Rolling 28 | Rolling 250 | Rolling 412 | Rolling 618 | MegaMc® 824 | MegaMc® 1236 | MegaMc® 1648 | MegaMc® 1600 | MegaMc® 2065 | |
| Patented Centerline Guidance System for equal distribution of force around the joint | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Industry standard semi-automatic hydraulic control system | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| DataLogger® compatible | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Powerful hydraulic facer for facing the toughest pipe with ease | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Advanced blade design for smooth face and long life | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| ISO-compliant industrial Teflon-coated heater plates | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Hard-anodized aluminum wear surfaces for corrosion resistance | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Removable 3- or 4-jaw carriage for close quarter use | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||
| Available in Combination Unit (CU) for sidewall fusion | ✓ | ✓ | |||||||
| Large capacity 2-stage hydraulic pump for cool oil at max operating pressure | ✓ | ✓ | |||||||
| Lightweight heater design with 45-degree handle to prevent overheating | ✓ | ✓ | |||||||
| Microprocessor-controlled heater | ✓ | ✓ | ✓ | ✓ | |||||
| Thrust-bearing-equipped clamp knobs to minimize force required to clamp and round pipe | ✓ | ✓ | ✓ | ✓ | |||||
| High-force cylinder machine available | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Medium-force cylinder machine available | ✓ | ✓ | ✓ | ✓ | ✓ | ||||
| Low-force cylinder machine available | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||
| On-board generator for powering heater | ✓ | ✓ | |||||||
| Gas-powered models available | ✓ | ✓ | |||||||
| Hydraulic pipe lifts | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||
| Heater and facer can be easily converted to top-loading for confined spaces | ✓ | ✓ | |||||||
| Rugged outriggers for added stability | ✓ | ✓ | ✓ | ✓ | |||||
| 4-jaw carriage only | ✓ | ✓ | |||||||
| Hydraulic clamping available (standard on all MegaMc machines) | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||
| Hydraulic pivoting heater and facer | ✓ | ✓ | ✓ | ||||||
| Removable fourth jaw for enhanced convenience in fusing prefabricated fittings onto the pipe | ✓ | ||||||||
| Automatic hydraulic heater stripping to improve open and close times | ✓ |
