MEGAMC 1600
20″ OD – 65″ OD (500mm – 1600mm)
It performs fusion works with the largest diameter pipes in the world thanks to the MegaMc 1600. To further improve the grip and rounding of the pipes, the MegaMc 1600 has 4 jaws of 30,000 Ibs of clamping force each. To overcome the strength of resistance this machine has an extra strength of fusion of 88,000 pounds. It does not need special supports or additional accessories to carry out the mergers. Neither external jaws and inserts with miters are available to manufacture ells. Like the rest of the machines, it has hydraulic power to perform all the fusion operations, complete operation of the jaws, pipe elevators, facer and heaters.
THE MEGAMC 1600 IN ACTION
Click on the photos and videos below to see how the MegaMc 1600 works
PARTS & ACCESSORIES FOR THE MEGAMC 824
Highlighted substitution parts and accessories
Spare Facer Blade Kit
Includes 8 blades, screws and wrench. Standard blades. Extended life blades
Spare Heater Plate Kit
Set of two plates with anti-stick coating required for butt fusion. Kit includes attaching screws and wrench. Set of 2 plates 48″ to 65″. Set of 2 plates 20″ to 48″.
Butt Fusion & Mitered Insert Sets
Surface hardened for longer life and are serrated for maximum grip.
DataLogger® 6
Collect and analysis of data on all your fusions
Pipe Support Stand
Adjustable pipe stand to support, position and align pipe. Heavy-duty pipe stand with adjustable height.
MegaMc® Pipe Stand
Powered pipe stand with lateral and vertical movement. MegaMc 8-36 Pipe Stand (gas). MegaMc 8-36 Pipe Stand (diesel).
MegaMc® PolyHorse®
Pipe Handling System. Pipe-handling system for 20″ to 48″ pipe.
MegaMc® Rollers
Low Profile Rollers
Stub End Holder
Holds stub end fittings for butt fusion to the end of a pipe.
Pyrometer Kit
Pryometer kit for accurately checking surface temperatures of heater. Measures surface temperature of heater.
SPECIFICATIONS
| MegaMc® 1600 | |
| Machine | 21,000 lbs (9,525 Kg) |
| Facer | 1,200 lbs (544 Kg) |
| 20-48″ Heater | 600 lbs (272.2 Kg) |
| 48-65″ Heater | 713.5 lbs (323.6 Kg) |
| Spreader Bar | 1,000 lbs (453.6 Kg) |
| Shipping Weight | 24,550 lbs (1,1136 Kg) |
| MegaMc® 1600 | |
| System Pressure | 3000 PSI (207 BAR) Max. |
| Hydraulic Reservoir Capacity | 35 Gallons (132 Liters) |
| MegaMc® 1600 | |
| Frame | Welded steel construction |
| Front Axle | Articulating |
| MegaMc® 1600 | |
| Tires | 8.25 – 15LT High Load Rating |
| Transportation | Pulled via towing ring |
| Lifting | Lift points and lifting assembly |
| MegaMc® 1600 | ||
| Machine | Shipping Container | |
| Length | 204″ (5181 mm) | 211″ (5360 mm) |
| Width | 102″ (2591 mm) | 102″ (2591 mm) |
| Height | 116″ (2946 mm) | 114″ (2896 mm) |
REVOLUTIONARY SIZE AND SKILLS
Versatility and power combined to build our MegaMc® fusion machines. Their main feature is that they are large diameter machines that give the flexibility characteristic of smaller diameter machines. Strong and resistant they are able to resist any climate and work in the most adverse conditions, in trench and in the smallest spaces.
NO LIFTING
REQUIRED
THE CHASSIS WITH WHEELS GIVES EASY WORK HANDLES
For longer pipes of medium and large diameters, this type of machine provides the necessary comfort in the workplace thanks to its portability. For each melting area the rolled machines are towed very simply, remaining stationary as they melt and the pipe rods are dragged.
HYDRAULIC
POWER
POWERFULL HYDRAULIC SYSTEM THAT WILL ASSIST ALONG ALL THE FUSION FUNCTIONS
All the functions where a lot of force is required are carried out without any problem thanks to its hydraulic system. Both the clamping and unblocking of the jaws and the fast and efficient face of the pipe ends are hydraulically operated. This function greatly helps to raise and lower the pipe of the machine. The reflector and the heater also work hydraulically, indexing from left to right and piloting in and out of the fusion machine. There is also a bar that protects the car in the area of the hydraulic car collector.
DATALOGGER®
COMPATIBLE*
THE EASIEST WAY TO RECORD & ANALYZE ALL YOUR FUSION JOINT DATA
All of the medium- and large-diameter Rolling machines are compatible with McElroy DataLogger. This is a small handheld computer that is responsible for documenting and analyzing the key parameters that are happening throughout the merger process. Later all this data is used to verify that all steps and fusion procedures are adequate before installation. The joint DataLogger records can be stored and analyzed in Vault, our server on the Internet. This allows a better classification, faster and easier, a labeling and an exchange of joint records by machine, articulation, operator, device or work.
MULTIPLE
CYCLINDER OPTIONS
DESIGNED FOR ALL KINDS OF JOBSITE DEMANDS
Our MegaMc machines are available in a wide variety of different cylinder forces to suit every type of work and project. The type of pipe, the characteristics of each job, the fusion standards … These are variables that must be taken into account when choosing the MegaMc machine that best suits what you are looking for.
LEADERS OF THE PLASTIC
PIPE WELDING INDUSTRY
MAXIMUM PERFORMANCE ALWAYS GUARANTEED
All Plastic Pipe Welding machines and equipment are specifically designed to withstand the most adverse conditions and climates. We guarantee that our machines will last for years. But if that were not enough for you, all our machines come with the maximum warranty period possible in the field of plastic welding, 5 years warranty.
ADITIONAL FEATURES
| Rolling 28 | Rolling 250 | Rolling 412 | Rolling 618 | MegaMc® 824 | MegaMc® 1236 | MegaMc® 1648 | MegaMc® 1600 | MegaMc® 2065 | |
| Patented Centerline Guidance System for equal distribution of force around the joint | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Industry standard semi-automatic hydraulic control system | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| DataLogger® compatible | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Powerful hydraulic facer for facing the toughest pipe with ease | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Advanced blade design for smooth face and long life | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| ISO-compliant industrial Teflon-coated heater plates | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Hard-anodized aluminum wear surfaces for corrosion resistance | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Removable 3- or 4-jaw carriage for close quarter use | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||
| Available in Combination Unit (CU) for sidewall fusion | ✓ | ✓ | |||||||
| Large capacity 2-stage hydraulic pump for cool oil at max operating pressure | ✓ | ✓ | |||||||
| Lightweight heater design with 45-degree handle to prevent overheating | ✓ | ✓ | |||||||
| Microprocessor-controlled heater | ✓ | ✓ | ✓ | ✓ | |||||
| Thrust-bearing-equipped clamp knobs to minimize force required to clamp and round pipe | ✓ | ✓ | ✓ | ✓ | |||||
| High-force cylinder machine available | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Medium-force cylinder machine available | ✓ | ✓ | ✓ | ✓ | ✓ | ||||
| Low-force cylinder machine available | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||
| On-board generator for powering heater | ✓ | ✓ | |||||||
| Gas-powered models available | ✓ | ✓ | |||||||
| Hydraulic pipe lifts | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||
| Heater and facer can be easily converted to top-loading for confined spaces | ✓ | ✓ | |||||||
| Rugged outriggers for added stability | ✓ | ✓ | ✓ | ✓ | |||||
| 4-jaw carriage only | ✓ | ✓ | |||||||
| Hydraulic clamping available (standard on all MegaMc machines) | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||
| Hydraulic pivoting heater and facer | ✓ | ✓ | ✓ | ||||||
| Removable fourth jaw for enhanced convenience in fusing prefabricated fittings onto the pipe | ✓ | ||||||||
| Automatic hydraulic heater stripping to improve open and close times | ✓ |
