TRACSTAR 900 SERIES 2
12″ IPS – 36″ OD (340mm – 900mm)
Autonomous, with its own built-in generator to power the heater, self-propelled and all-terrain. This is the TracStar 900. In addition, the trolley can be disassembled for use in ditches and narrow spaces.
For this machine we have an automatic model with which a single operator can control the heating and cooling, soaking and melting cycles. It also has an integrated data logging function that keeps track of each merge board, to check that all the boards are correct.
THE TRACSTAR 900 IN ACTION
Click on the photos and videos below to see how the Tracstar 900 works
PARTS & ACCESSORIES FOR THE DYNAMC 28
Highlighted substitution parts and accessories
Butt Fusion & Mitered Insert Sets
Surface hardened for longer life and are serrated for maximum grip.
DataLogger® 6
Collect and analysis of data on all your fusions
External Bead Remover
Trim the bead created during the fusion process.
Hydraulic Pipe Support Stand
Adjustable pipe stand to properly support, position and align pipe to be fused. Hydraulic pipe stand. Standard pipe stand.
In-Ditch Automatic Extension Kit
Set of 40′ hydraulic extension hoses and cable. Required for use when doing Automatic in-ditch fusion.
In-Ditch Extension Kit
Set of 40′ hydraulic extension hoses and cable. This kit is required for in-ditch fusion.
In-Ditch Heater/Facer Stand
Heater/Facer stand recommended for tight in-ditch installations where top loading of the heater and facer is necessary.
Low Profile Rollers
Low profile rollers.
MegaMc® Pipe Stand
Powered pipe stand with lateral and vertical movement. MegaMc 8-36 Pipe Stand (gas). MegaMc 8-36 Pipe Stand (diesel).
MegaMc® PolyHorse®
Pipe Handling System. Pipe-handling system for 20″ to 48″ pipe.
MegaMc® Rollers
Low Profile Rollers. 54″ Low Profile Rollers.
Pyrometer Kit
Pryometer kit for accurately checking surface temperatures of heater. Measures surface temperature of heater.
Spare 11″ Facer Blade Set
Spare facer blades. Facer Blade Set (6 blades). Extended Life Facer Blade Set (6 blades).
Spare Automated Control Box
Spare control box for quick replacement. For use with Automated TracStar Series 2 machines.
Spare Auto Pendant
Reusable shipping container.
Spare Auto USB Thumb Drive & Adapter
Used for downloading fusion records from the Auto Pendant to a USB thumb drive. For use with Pendant 1 models.
Spare Facer Blade Set
Standard Facer Blade Set (6 blades). Extended Life Facer Blade Set.
Spare Heater Plate Kit
Heater plates have an anti-stick coating and are required for butt fusion.
Spreader Bar
Ideal for handling 40′ bundles or a single joint of pipe. 6,000 lbs. maximum. 3,000 lbs. maximum.
Stub End Holder
Holds stub end fittings for butt fusion to the end of a pipe.
SPECIFICATIONS
| TracStar® 900 Series 2 | TracStar® 900 Series 2 Automatic | |
| Machine | 9,960 lbs. (4,518 Kg) | 10,000 lbs (4,536 Kg) |
| Vehicle Only | 5,190 lbs. (2354 Kg) | 5,300 lbs. (2404 Kg) |
| 4-Jaw Carriage/strong> | 4,770 lbs. (2,164 Kg) | 4,700 lbs. (2,132 Kg) |
| 3-Jaw Carriage | 1,745 lbs. (792 Kg) | 1,675 lbs. (760 Kg) |
| Facer | 480 lbs (218 Kg) | 480 lbs (218 Kg) |
| Heater | 382 lbs (173 Kg) | 382 lbs (173 Kg) |
| Spreader Bar | 175 lbs. (79 Kg) | 175 lbs. (79 Kg) |
| Shipping Weight | 10,135 lbs (4,598 Kg) | 10,175 lbs (4,616 Kg) |
| TracStar® 900 Series 2 | TracStar® 900 Series 2 Automatic | |
| System Pressure | 2,300 PSI (158 BAR) Max. | 2,300 PSI (158 BAR) Max. |
| Hydraulic Reservoir Capacity | 23 Gallons (87 Liters) | 23 Gallons (87 Liters) |
| TracStar® 900 Series 2 | TracStar® 900 Series 2 Automatic | |
| Tier 4 / Stage IIIB Engine | 74HP (55Kw), 2.8L, 4 Cylinder Turbo Charge Air Cooled, EGR, US EPA Tier 4f, EU Stage IIIB, DEF not required |
74HP (55Kw), 2.8L, 4 Cylinder Turbo Charge Air Cooled, EGR, US EPA Tier 4f, EU Stage IIIB, DEF not required. |
| Stage IIIA Engine | 72HP (54Kw), 2.8L, 4 Cylinder Turbo, DEF not required | 72HP (54Kw), 2.8L, 4 Cylinder Turbo, DEF not required |
| Fuel Tank Capacity | 23 Gallons (87 Liters) | 23 Gallons (87 Liters) |
| Operational Tank Capacity | 12 Hours | 12 Hours |
| Starting System | Electric | Electric |
| TracStar® 900 Series 2 | TracStar® 900 Series 2 Automatic | |
| Input | None, self-contained | None, self-contained |
| Heater Power | 20,461 Watt | 20,461 Watt |
| Facer Power | Hydraulic | Hydraulic |
| TracStar® 900 Series 2 | TracStar® 900 Series 2 Automatic | |
| Frame | Welded steel construction | Welded steel construction |
| Brake | Spring-applied, hydraulic-release wheel motors | Spring-applied, hydraulic-release wheel motors |
| TracStar® 900 Series 2 | TracStar® 900 Series 2 Automatic | |
| Tracked | Rubber crawler tracks | Rubber crawler tracks |
| Transportation | Self-propelled | Self-propelled |
| Vehicle Speed | Low 1 MPH / High 1.5 MPH | Low 1 MPH / High 1.5 MPH |
| Lifting | Lift points and lifting assembly | Lift points and lifting assembly |
| TracStar® 900 Series 2 | TracStar® 900 Series 2 Automatic | |
| Length | 150″ (3,810 mm) | 150″ (3,810 mm) |
| Width | 98″ (2,489 mm) | 98″ (2,489 mm) |
| Height | 79″ (2,007 mm) | 79″ (2,007 mm) |
A NEW REVOLUTION FOR THE INDUSTRY
Ease of movement and maneuvering to make long pipe mergers is possible with the number one market option, the TracStar. Instead of wheels they have rubber tracks that are self-propelled and allow these machines to overcome irregular terrain and climb slopes of up to 30%. All Tracstar have independent electrical equipment. The trolley is mounted on the chassis itself and is driven by tracks to make the loading of the pipe and the movement along the pipe even easier. The car can also be disassembled to work in tight spaces like a trench. The Tracstar is available in all types of sizes for melting tubers from 2 «IPS to 48» OD.
SELF-CONTAINED
DIESEL ENGINE
MORE PRODUCTIVITY AT WORK
All our Tracstar machines have a self-contained liquid-cooled or turbo-diesel engine. These engines have a fuel tank large enough to merge and be operating for a full day of work. Our newest and largest model, the Tracstar 1200, comes with an emission control engine with the latest advances that meets all industry standards. Tier 3 of the EPA, which eliminates the need for diesel exhaust fluid (DEF).
READY FOR
THE DITCH
REMOVABLE TRANSPORTATION FOR USE IN REDUCED SPACES
All our machines in the Tracstar range come with an interchangeable 4-jaw carriage. This can be removed very easily to perform mergers in smaller spaces and ditches. The outer clamp and skid can also be removed from the cart. So we turn it into a 3-jaw car and we have a smaller fusion machine.
VEHICLE MOUNTED
ON THE TRACK
WORK UP TO THE HEAVIEST TERRAINS
The Tracstar has double rubber tracks to move with ease on any terrain, whether mud, snow or desert sand, the Tracstar are able to overcome up to 30% slopes. Its track wheel system has a zero-degree turning radius that shoots the weight evenly throughout the machine. This means that the machine never sinks on soft soils.
The tracks help to reduce the damage that the asphalt can produce, which also guarantees its use in the city. It is not necessary to use cranes since these machines can be driven directly from the warehouse to the workplace. We make it as easy as possible to adjust the tension in the tracks when necessary and the track components, in themselves, are replaceable.
GENERATOR IN
THE OWN MACHINE
YOU WILL NOT NEED EXTERNAL ENERGY SOURCES
All Tracstar have an on-board generator. They generate their own electricity and hydraulic energy, to give the operator all the comfort. This can be welding all day and does not have the need to carry extra machinery or generators separately.
LEADERS OF THE PLASTIC
PIPE WELDING INDUSTRY
MAXIMUM PERFORMANCE ALWAYS GUARANTEED
All Plastic Pipe Welding machines and equipment are specifically designed to withstand the most adverse conditions and climates. We guarantee that our machines will last for years. But if that were not enough for you, all our machines come with the maximum warranty period possible in the field of plastic welding, 5 years warranty.
ADITIONAL FEATURES
| TracStar 28 Series 2 | TracStar 250 Series 2 | TracStar 412 Series 2 | TracStar 618 Series 2 | TracStar 500 Series 3 | TracStar 630 | TracStar 900 | TracStar 1200 | |
| Self-contained, self-propelled, all-terrain | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Removable 3- or 4-jaw carriage for close quarter use | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Dual Speed Tracks | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Patented Centerline Guidance System for equal distribution of force around the joint | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Serrated jaws and inserts keep pipe from slipping during fusion | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Thrust-bearing-equipped clamp knobs to minimize force required to clamp and round pipe | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Powerful hydraulic facer for facing the toughest pipe with ease | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Industry standard semi-automatic hydraulic control system | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| ISO-compliant industrial Teflon-coated heater plates | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Self-locking brakes | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| High-force cylinder machine available | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | |
| Medium-force cylinder machine available | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||
| Low-force cylinder machine available | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | |
| DataLogger® compatible | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| On-board generator for powering heater | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Advanced blade design for smooth face and long life | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Battery disconnect for easy lockout | ✓ | ✓ | ✓ | ✓ | ||||
| 8+ hours operational fuel tank capacity | ✓ | ✓ | ✓ | ✓ | ||||
| 11+ hours operational fuel tank capacity | ✓ | |||||||
| 12+ hours operational fuel tank capacity | ✓ | |||||||
| 17+ hours operational fuel tank capacity | ✓ | ✓ | ||||||
| Automated machine option | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | |
| Combination unit (CU) available for sidewall fusion | ✓ | ✓ | ||||||
| Dual hydraulic pipe lifts | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Hydraulic clamping available (standard on TracStar 500 Series 3, 630, 900, 1200) | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Indexer-mounted, hydraulic pivoting heater and facer | ✓ | ✓ | ✓ | ✓ | ||||
| Fuel-saving auto throttle | ✓ | |||||||
| Heater and facer can be easily converted to top loading for confined spaces | ✓ | ✓ | ✓ | |||||
| Wireless Remote Control ensures safe efficient working environment and precise machine placement | ✓ | ✓ | ✓ | |||||
| Ergonomic operator platform | ✓ | |||||||
| Removable cowling design allows easy access for machine maintenance | ✓ | ✓ | ✓ | ✓ | ✓ | |||
| Remote engine stop/start | ✓ | |||||||
| Outriggers for machine stability and leveling | ✓ |
